12000L/H Turbine Oil Purifier Machine for Insulating Oil, Vacuum
Type
Application
The turbine oil vacuum filtration system is primarily utilized for
treating substandard turbine oil, particularly those severely
emulsified, effectively and swiftly removing water, gases, and
impurities. This process elevates the oil's quality indices to
align with new oil standards, thereby ensuring the safe and smooth
operation of steam turbine units. Utilizing special polymer
materials as its medium, this machine integrates demulsification,
dehydration, and impurity removal processes. Combined with vacuum
separation technology, it performs demulsification, dehydration,
acid removal, and impurity removal online, transforming severely
turbid turbine oil into a clear and transparent state. It stands as
an exemplary choice for online processing of turbine oil,
low-viscosity lubricating oil, and hydraulic oil.
Post-filtration Specifications for Lubricating Oil Vacuum Filter:
Water content after filtration: ≤5ppm
Filtration grade: NAS6
Filtration accuracy: ≤1 micron
Description
An oil filter, alternatively referred to as a clean oil machine,
serves a pivotal role in filtering and purifying contaminated oil,
thereby restoring or enhancing its inherent properties. These
properties encompass oil cleanliness, water content, gas content,
acid value, kinematic viscosity, flash point, insulation grade, and
color, among others. Specifically, an oil filter is a filtration
unit designed to eliminate solid impurities and water from impure
oil through processes such as pressure filtration or vacuum
evaporation-pressure filtration.
Primarily, oil filters are utilized to enhance the insulation
performance of electrical oils and the purity of lubricating oils.
This device boasts the capability to rejuvenate degraded oil
products without necessitating power shutdowns, oil changes, or
equipment shutdowns. It effectively removes acidic components,
suspended particles, sludge, water, and other impurities from the
oil, ultimately improving the insulation and safety performance of
the equipment. Due to its acid removal functionality, oil filters
are frequently employed as supplementary purification equipment in
conjunction with vacuum oil filters.
Features
- High impurity removal ability: multistage high value precision
filter material, filter step by step encryption to remove fine
particles in the oil, large amount of pollution, oil absorption
magnetic filter element to filter iron containing fine impurities.
- And equipped with filter element pollution automatic detection
function.
- High degassing efficiency: degassing and dewatering system using
runneng latest practical THREE-DIMENSIONAL evaporation technology.
Draw lessons from the latest foreign technology, gravity method,
vaporization method, coalescence method,
- Vacuum separation, mechanical filtration and other advantages in
one.
- Control acid formation: Acids are formed by the interaction of
water with metal particles formed in the system. Through effective
impurity removal water degassing, reduce air mixing, prevent the
formation of acid.
- Reduce the oxidation of oil to a minimum, maintain the lubrication
performance of oil products, improve the reliability of the system.
Prolong the service life of oil.
- Low density heating: the system adopts low density circulating
carbon fiber heating technology, optimized pipeline design, to
prevent oil cracking, to ensure uniform heating and stable oil
temperature.
- Automatic control: the machine adopts automatic constant
temperature control, automatic liquid level control, automatic
defoaming control, automatic pressure protection and other
sophisticated configuration to ensure the equipment in operation
- No oil injection, safe and stable operation.
- Interlock protection: overload protection, overpressure alarm
shutdown protection, overload protection, lack of oil protection,
oil injection protection, phase sequence protection to ensure the
machine long time reliable operation.
- Humanized instruction: automatic design, and oil temperature,
pressure, vacuum, filter contamination, operating status and other
indicators. The logo is concise and clear.
- Modern design: the machine has advanced net oil process design, and
the hydraulic tank (oil station) process connection can match
online processing or offline processing, high degree of automation,
can realize no one
- Watch operation. The device is compact in structure, flexible and
convenient to move.
- Good comprehensive performance: the machine has the advantages of
low noise, simple operation, long maintenance interval, low energy
consumption, small operation cost, high oil filter efficiency.
Edges
- Dehydration (Degas) System
- The vacuum vessel can enlarge evaporation area efficiently. The
heater, being placed on the vacuum vessel, becomes an evaporator.
Thus the evaporation area of vacuum vessel is three times more than
that of the ordinary vacuum vessel. This innovation can dehydrate
and degas effectively and efficiently.
- The optimal structure of the dehydration (degas) system enlarges
the surface area of oil exposed to the vacuum system and extends
the flowing distance of the oil in the vacuum system. Thus there
has sufficient time to remove the moisture and gas from the oil by
vaporization.
- The filtering materials with variable apertures are made of
specialized glass fiber. The sizes of the filtering fiber and
aperture dwindle gradually in the different filtering stages. The
impurities with different particulate sizes are filtered step by
step. The capability of removing particulate matters and impurities
is improved greatly by this method.
- The filtering system has stable and perfect filtering fineness. The
filtering fineness has several grades, including 1, 2,3,4,5,6,10 µm
etc. Oil β≥1000 after filter.
- The filtering system is equipped with reverse rinse and filth
device. It improves the effectiveness of filtering and extends the
lifetime of filter awfully.
- The unique heater structure heats the oil uniformly.
- Oil Heater System assures less than 1.0 w/cm². During the heating
process, the deterioration of the oil caused by overheating is
avoided.
- The oil temperature can be adjusted between 20℃ to 80℃.The heater
is controlled manually or automatically. The heater will stop
automatically when the oil temperature reaches a certain degree.
- Being installed with safety protection devices, the heating system
is secure and reliable. The heater will stop operation
automatically when the oil volume of inlet is too low to avoid the
damages of the heater.
- Electrical Apparatus controlling System
- The main components of the electrical apparatus made by Schneider,
Siemens and so on ensure the safety of the controlling system.
- Having several protection systems which will avoid oil ejection,
overload and over voltage etc.
- Oil-level Controlling System
- The oil-level floating ball or infrared liquid level automatic
controller system are installed in the vacuum vessel to control the
oil level so as to avoid the oil being suctioned into vacuum pump
in the operation.
- The new innovation of eliminating froth can avoid the oil being
suctioned into vacuum pump.
- The main component parts of NSH products such as vacuum pump, oil
pump and electric apparatus are from SIEMENS, LEYBOLD, OMRON,
SCHNEIDER, HYDAC, NSH, AMICO etc. It ensures NSH products high
quality and reliability.
Structure and Appearance
- NSH products adopt ship-shape chassis-mount structure to ensure oil
leakproof and protect the environment from pollution.
- The whole equipment is characterized by small size, light weight
and convenient to move around.
- Various sizes and configurations (shield) available.
- Available in mobile or stationary options.
- Automatic vacuum oil purifier and anti-explosion vacuum oil
purifier are both available according to customers’ needs.
● Conventional configuration is mainly carbon steel, according to
customer needs, can also choose to use the tank pipe stainless
steel material, beautiful and not corroded, can work for a long
time. ● Main power parts, filtration equipment, electrical parts of
the conventional configuration for domestic standard configuration,
customers can also choose high-quality imported products to improve
the performance of equipment.
Working Principle
The design of turbine oil vacuum oil filter is based on the boiling
point of water and oil. It is composed of main filter, heating
system, fine filter, condenser, vacuum tank, fine filter, water
tank, vacuum pump, discharge pump and electric cabinet. The vacuum
pump extracts the air in the vacuum tank to form a vacuum, the
outer oil acts as atmospheric pressure, through the intake pipe
into the main filter to remove the large particles, and then into
the heating tank. After heating, such as 40 ~ 75°C, the oil enters
the vacuum tank through the solenoid valve, which can automatically
control the amount of oil in and out of the vacuum tank balance.
The heated oil turns into oil mist into the vacuum tank, and the
water in the oil rapidly evaporates into steam sprayers, which are
sucked into the condenser of the vacuum pump. The water vapor
passes through the condenser back to liquid water and discharge.
The gas in the oil is quickly removed by a vacuum pump. After the
vacuum tank, the oil goes through a fine filter to separate the
particles from the impurities, and then the clean oil is
discharged.
Guarantees & documentation
SINO-NSH Warrants the plant supplied under this specification
against defects in material and workmanship under normal use and
service for a period of sixteen (16) months from date of shipment
or twelve (12) months after the start up of the system. SINO-NSH’s
obligation under this warranty is limited to repairing or
furnishing, without charge F.O.B. point of manufacture, a similar
part to replace any part, which was proven to be defective within
warranty period. SINO-NSH shall not in any event be held
responsible for any indirect or consequential damages. The
performance guarantee will be within limitations as detailed in
duty & performance paragraph of this specification.
Two(2) copies of operating & maintenance manuals are supplied with
each purifier. These systems are designed to operate with the
utmost simplicity and is required, please contact SINO-NSH for
additional charges.
Technical specifications
| Item | Unit | TF-30 | TF-50 | TF-100 | TF-150 | TF-200 |
| Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 |
| Vacuum Range | MPa | －0.06～～－0.096 |
| Working Pressure | MPa | ≤0.3 |
| Water Ratio | PPm | ≤ 100 |
| Impurity size | µm | ≤ 5 |
| Clearness | NAS(1638) | ≤ 6 |
| Temperature Range | ℃ | 40—80 |
| Demulsifying Value | Μin | ＜ 15 |
| Power Supply | V | ~50Hz 380V(or as needed) |
| Working Noise | dB | ≤ 70 | ≤ 75 |
| Heating Power | Kw | 30 | 36 | 72 | 90 | 120 |
| Total Power | Kw | 33 | 39 | 77 | 98 | 128 |
| Inlet(Outlet)Diameter | Mm | DN25 | DN32 | DN40 | DN50 | DN65 |
| Net Weight | Kg | 420 | 550 | 750 | 850 | 950 |
| Size | length | Mm | 1400 | 1550 | 1700 | 1800 | 1900 |
| width | Mm | 1050 | 1100 | 1300 | 1400 | 1500 |
| height | Mm | 1650 | 1700 | 1850 | 1950 | 2050 |
Another types of our oil purifier machines
TF series oil purifier: Turbine oil purifier system is particularly suitable for
purifying turbine lubricating oil. It also applys to treat
hydraulic, coolant oil and other lubrication in which contain large
of water, vapor, impurities, sludge, dielectric and colloid. It can
eliminate them effectively and efficiently.
LV series oil purifier: Lubrication Oil Filter System are suitable especially for
purifying and restoring hydraulic oil, machine oil, coolant oil and
various other lubrication oil.
GER series oil purifier: Used oil regeneration system is suitable to regenerate used
internal-combustion engine oil including diesel engine oil,
gasoline engine oil, and used hydraulic oil, other used lubrication
oil of machinery.
GED series oil purifier: it is used to recycle all kinds of waste oil into base oil or
diesel oil with high quality.
About us:►Sino-NSH is a China based company which engages in researching,
developing and manufacturing oil purification systems. It implement
products for purification, separation, dehydration and regeneration
of industrial lubrication oils in transformer, turbine and other
machineries, as well as reclamation all kinds of mineral oils with
restoration of color and operational specifications. The products
are extensively used in the fields of electric power, petroleum,
natural gas, mechanical manufacture, steel, metallurgy, railway,
aviation etc. NSH Oil purification equipment series are extensively
used in the fields of electric power, petroleum, natural gas,
mechanical manufacture, steel, metallurgy, railway, aviation etc.
which consume lubrication oil. It s the principal products covering
more than 100 kinds of products in 7 series and can meet different
needs of customers. For special demands of customers, we offer
particular solutions. NSH products are not only able to low
customers cost and security risk effectively, but also solve the
problem of which the waste oil contaminates environment. Nowadays,
the company`s sales network covers all the provinces of China and
exports to more than ten countries. NSH products are very popular
in domestic market and foreign market based on High quality,
advanced technology and excellent service. We think that the
development of NSH is derived from talent of human,the survival of
NSH is based on products quality, the innovation is the power of
NSH s success, the management is the source of NSH s achievement.
Our vision is to be a first class company in the world, we will
work hard to pursue it step by step.
►we practiced in this industry during all these years, and have
rich on-site experiences too. Any on-site cases, please contact us
for a solution.
►For detailed product specifications, please leave us your email or
mobile no. To send you the catalog. Thank you!
Contact:
Nico Gao
whatsapp:＋8618725761462
Email:sinonsh29@sino-purification.com
